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Palletizing Robots

Factory automation technology comes in a variety of robotic and artificial intelligence (AI)-powered workcells. This type of automatic palletizer machine has helped revolutionize end-of-line (EoL) packaging and continues to allow the industry to maintain rapid growth.

Palletizing systems work like this: they simply complete repetitive or difficult tasks. It loads and unloads products on or off of pallets. Palletizing Robots were designed to transport goods of various shapes and payloads.


There are quite a few palletizing systems to consider. It requires in depth knowledge about your factory floor and the problem areas that need an automatic palletizer machine. 


In typical applications, these machines operate through an infeed conveyor system that is fed into the robotic workcell. When the products are secure, the pallet is loaded or unloaded in its designated area. Finally, the automated palletizer uses the outfeed conveyor to seal boxes with stretch wrap or downstreaming system.


How Palletizing Robots Work

Benefits of Robot Palletizing Systems

Palletizing solutions offer a host of gains that result in greater versatility, adaptability and multi-tasking with speed and durability. For more information, reach out to a robotic palletizer manufacturer like RIOS Intelligent Machines to answer your operational questions and guide you to the best solution for your application.

Strong reliability and increases in overall throughput

Small floor space

Reduces operating costs by taking over heavy lifting and repetitive work

Ultimate gentle touch to prevent package damage for cases, totes, tier sheets, etc.

Seamless integration and scalability

Switch package types and dimensions automatically

Palletizing Solutions

Selecting your case packer palletizer usually falls under different factory specs including, payload, reach, duty, cycle time and floor space. It is best to keep the weight of your end-of-arm-tooling (EOAT) unit, dressout, and product in mind when deciding your overall payload.


Palletizing solutions come in four forms: case, row, mixed, and full layer palletizing. 


A case packer palletizer is designed to be synced to conveyor speeds, which keeps an optimal layer forming process. Since there is active gripping, the process does not depend on friction for packaging, which can be a major challenge in the final shrink wrapping process.

Do You Need a Palletizing Machine in Your Factory? 

Before you purchase robotic palletizing solutions, it is important to consider the following:


  • Labor cost and hiring numbers

  • Item manipulation based on size, shape, and packaging

  • Square footages and available footprint

  • Robotic reach, payload, and speed

  • Pallet stacking pattern variety and complexity

How to Choose the Right Robotic Palletizing System

Even after you are ready to commit to an automatic box palletizer, there is more investigating to match which case packer palletizer is most viable to your operations:

6-axis Industrial Robots

This option is created for high-performance environments with high levels of flexibility. Six-axis packaging and palletizing robots are easily the most popular option and why so many will contact a robotic palletizer manufacturer.


Cobots are an automatic palletizer machine that is safe to operate around human labor. These cobots help move human labor away from palletizing jobs.

Dedicated Palletizing Robots

These dedicated, flexible robots typically have 5-axes since the workcell will only be facing downwards. You’ll also find an automatic palletizing system that uses axis coupling.

Additionally, this information is helpful to match your palletizing system;


  • What are the properties of the goods robots will be palletizing?

  • What is the weight of your goods?

  • How often do your goods change?

  • What throughput do you require? 

  • How adaptable are your product lines?

  • Is the robot solely for palletizing or do you need it to have multiple functions?


An automated palletizing system gives customers the option to build their own box palletizing robot for any payload. You will see faster cycle times and material precision with the utmost care in handling.

RIOS is a necessary piece of the puzzle to help our customers meet production goals and grow year over year with limited labor resources.

Michael Thomas Ward, Material Handling Specialist/Engineer
V & H Material Handling

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Power your factory with automated palletizing systems

Contact our team to see how we can help you transform your factory.

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