Solutions for Warehouse Automation

In a post-pandemic world, old-line solutions cannot keep up with consumer demands. As shelves become emptier and emptier, manufacturers need instant results from machines to maintain an assembly line and market growth within the industry.

 

The consumer-packaging industry has been impacted the hardest within the manufacturing sector. In the 21st century, producers require intelligent solutions to keep factory operations running and profitable.

 

This is where robotics warehouse automation systems come in. As the robotic automation industry grows, we are coming closer and closer to being able to build a robot warehouse of the future. The core concept of the smart factory is designing “lights-out” warehouse systems where artificial intelligence (AI)-powered robotic warehouse workcells have automated every phase of production.

 

Intelligent machines are now commonplace, which is one of the only ways to cultivate success in a progressively aggressive landscape. Only automated warehouses will provide a lifesaver to businesses that are struggling after COVID-19. 

 

Let’s review the fundamentals of automated warehousing systems.

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How Does a Warehouse Automation System Work?

Warehouse robotics is becoming a staple for manufacturers all across the world. Warehouse automation works by using AI and machine learning (ML) along with hardware such as robotics and sensors, a whole production line can direct itself. Automated warehouse robots can also be aligned and programmed to work within existing workflows. 

 

Today’s automated warehouse solutions are systems that are customized based on a client’s needs and are capable of an array of jobs, including transporting materials, maintaining a line, and automating the most taxing factory roles.

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Benefits of Different Warehouse Robot Solutions

The importance of robotic fulfillment order systems should not be underrated. Producers need flexibility and scalability when working with large SKU (stock keeping unit) to meet any dimension, pace, or payload requirement.

 

These are some of the benefits of adopting a warehouse automation system.

Increased Warehouse Safety

Robotic workcells are fundamental to establish a strong foundation for automated warehouse systems. By automating mundane and dangerous tasks, the physical and mental well-being of the human workers improves as they move to more complex jobs. This act alone also reduces employe turnover and increases employee retention.

Lower Error Rates

There’s a reason they call it human error. On a factory floor, it’s impossible to eliminate excess errors and waste with labor heavy jobs. Mistakes happen, but mistakes cost money. Robotic automation drastically curbs costs by executing a job perfectly all day long without error.

Mobile and Compact Technology

Manufacturers need to be able to maximize production by providing an economical, consistent, and productive warehouse. Vertical integration can serve producers by saving valuable floor space, especially with automated warehouse storage robots and retrieval processes.

Reduced Warehouse Costs

Factories that depend on picking and sorting typically have an exceptionally high body requirement. This leads to a massive amount of time being dedicated to laborer’s fulfilling orders. By replacing workers with intelligent machines, clients will not only speed up production, but more employees to where they will be needed most.

Improve Management Productivity

Warehouse robots in the consumer-goods packaging field are known for their exceptional abilities to improve productivity and accuracy. Human errors are frequent and costly, which leads to lower customer satisfaction. Warehouse automation is capable of handling, picking, and sorting material with nearly exact precision every time.

Efficient Warehouse Automated Picking Systems

Picking is a critical part of warehouse operations. Using advanced vision systems and adjustable grippers, these machines possess the levels of reliability, accuracy, speed, and quality control. The system can run all these facets of a producer's workflow, which will demonstrate how efficient a line can be.

Types of Warehouse Automation Technology

The selection of logistics robots available to manufacturers is a vast one. Here are some of the capabilities you can expect from these robotic workcells.

Transportation

Automated guided vehicles (AGVs) are the transportation solution for factories. The workcells can move inventory to every corner on the users' factory floor. AGVs were designed to replace forklifts and pick carts driven by employees.

Inventory Management

Automated warehousing storage and retrieval systems (AS/RS) refer to computer-controlled operating systems that automate inventory management, while storing and retrieving goods at a moment’s notice. AS/RS are constructed to conduct rapid retrieval and placement of products this hardware typically is equipped with warehouse execution software.

Man’s Best Friend

Collaborative robots, or cobots, are semi-autonomous roving workcells designed to be an extension of human workers to perform diverse tasks. In the warehouse environment, You’ll see bots perform duties like following around human pickers. Cobots are equipped with sensors that allow them to differentiate between obstructions, people, and boxes.

Decasing and Decanting

Usually, tasks such as decanting demand a high number of human laborers, while putting them in harm's way with mundane or hazardous work. But warehouse automation solutions jobs like decasing and decanting can be safer and more profitable.

How To Automate Your Warehouse

While the warehouse automated solution is an ideal one, it is challenging for smaller producers to gain access due to initial high investment cost.

 

There are steps to follow when automating a factory. 

 

  • Are there consistent delays in delivery because of a lack of employees?

  • Can you identify any labor-intensive warehouse tasks?

  • Have you noted a decline in order fulfillment capacity?

  • Do you repeatedly recognize inaccurate counts of inventory?

  • Is there legacy or manual warehouse management tools installed in your facility?

  • Have you witnessed a decline in your data in relation to customer satisfaction?

  • Do you have any fluctuations in your workforce employment rates that effect the abilly to meet changing demand?

  • Do you have a buy-in from key stakeholders?

 

You need to answer these types of questions before you commit to a robotics company or machine.

What Varieties of Warehouse Robotics Are Available to You

Every day, RIOS Intelligent Machines and other warehouse material handling companies are working to advance their technology to tackle more complex and niche issues.

 

Keep these things in mind when making robotic considerations: Will there be a direct impact on cost savings? What is the impact of the process on an enterprise-wide effort? Are there any major upcoming changes to the process?

 

With robots-as-a-service (RaaS), it gives each warehouse access to the benefits of automation without having to be paid upfront. Companies like RIOS offer RaaS at a non-CapEx financial model, which allows businesses of all sizes to integrate this technology into existing workflows. 

 

In a tight labor market, it is imperative for operations to investigate warehouse automation robots.